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How to Meet MIL-STD-810G Testing Standards (And Durability Testing Too)

Last Updated:February 8, 2022

The United States military designed a series of tests, MIL-STD-810G, to test its equipment limits in a variety of conditions under which it is to be used. In this post, we’ll take a closer look at MIL-STD-810G, including its purpose, how it works, and best practices for ensuring compliance.

MIL-STD-810G的定义

Known as the Environmental Engineering Considerations and Laboratory Tests, MIL-STD-810 focuses on tailoring military equipment’s environmental design and test limits to the conditions it will undergo during its service life. These conditions range from different environments to transportation conditions such as shocks. The tests themselves also vary depending on the nature, size, and weight of the equipment being tested.

Over time, MIL-STD-810 has evolved and been updated. MIL-STD-810G is thelatest revisionand is a comprehensive document including several corrections, significant changes, and additions to MIL-STD-810F that include five new test methods. While MIL-STD-810 is specifically for military equipment and applications, the standard often is used for commercial products, too.

Purpose of MIL-STD-810G

军方必须在各种环境条件下进行测试设备的正式方法,以便保持服务成员安全,并延长设备本身的使用寿命。他们还需要设备设计师,工程师和制造商来了解环境的类型和条件,军用设备必须能够承受。

As such, specifications and standards have been developed over the past 70 years that have evolved to become MIL-STD-810G. Over time, the standards have come to include more specific statements for shock and vibration tests that mimic real-world operating environments and that allow for the creation of test chambers to simulate conditions encountered during a product’s service life. For example,测试方法527MIL-STD-810G呼叫使用多个振动激励器来进行多轴摇动,以激发测试物品共振并模拟现实世界振动。该方法将x,y和z轴上的三个不同的测试结合到一个。

How MIL-STD-810G Testing Works

有24类laboratory test methodsfor MIL-STD-810G, which are then broken down further into procedures, specific tests, or levels, that are appropriate to the environment in which the equipment will be used. Each test is carried out using predefined test plans and criteria.

重要的是要记住,测试可以是实验室或自然环境测试或两者的组合,并且测试程序取决于所测试的环境。完成每个环境测试后,检查后测试数据并记录有关材料规格和计划指南。测试结果分析包含在每个测试的最终测试报告中。

How to Meet MIL-STD-810G Standards: Best Practices

符合MIL-STD-810G测试标准的最佳方法是熟悉它们,测试方法和设备的最终测试报告。请记住,只是因为某些东西旨在满足标准并不意味着它被测试或符合MIL-STD-810。在进行实际测试之前,制造商将知道他们的产品是否符合特定操作环境。

第一步是熟悉您将使用您的产品的环境。例如,大多数军用设备将受到户外暴露,极端温度,化学品和清洁过程。它们也可能受到沙滩,风,雨,雪,紫外线和盐水。这意味着产品的每个部分,包括它nameplate and data plate,必须耐用足以承受这些环境和条件和MIL-STD-810G测试方法。确保您的铭牌和数据板不仅亚搏平台官网入口官网满足行业标准,也相应了这些艰难的军事标准。

A material frequently used for nameplates and data plates, that has been tested and found to be durable enough to meet MIL-STD-810G standards, is photosensitive anodized aluminum or Metalphoto®. Metalphoto plates are exceedingly durable and are the preferred choice for the military industry because of their protective finishes and resistance to chemicals, abrasion, and solvents. In fact, Metalphoto nameplates and data plates feature high-resolution graphics that are sealed beneath an anodic layer that is sapphire-hard and impenetrable. These plates are designed specifically to withstand exterior exposure to the harshest environments including extreme cold, heat, and UV. With an expected exterior life of 20 years or more, Metalphoto® plates are the durable choice for equipment subjected to MIL-STD-810G test methods.

Image via Flickr byexpertinfantry

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